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The hidden costs of manual palletizing

Musculoskeletal injuries don’t always show up on the production report—but they hit hard where it hurts: your workforce, your margins, and your momentum.

Manual palletizing is one of the most physically demanding tasks on the factory floor. It’s also one of the most overlooked when it comes to cost. Sure, it seems simple—pick, place, repeat—but the real price of this repetitive strain goes far beyond a sore back and a few lost workdays.

Here’s why the true cost of manual palletizing is much higher than you think—and what to do about it.

Samuel Bouchard
By Samuel Bouchard
on May 15, 2025 in Automation. 2 min read time
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