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Samuel is CEO and co-founder of Robotiq. His mission is to free human hands from repetitive tasks. He is also the author of Lean Robotics: A Guide to Making Robots Work in Your Factory. He lives in Québec City with his wife and four children.

https://robotiq.com

The hidden costs of manual palletizing

Musculoskeletal injuries don’t always show up on the production report—but they hit hard where it hurts: your workforce, your margins, and your momentum.

Manual palletizing is one of the most physically demanding tasks on the factory floor. It’s also one of the most overlooked when it comes to cost. Sure, it seems simple—pick, place, repeat—but the real price of this repetitive strain goes far beyond a sore back and a few lost workdays.

Here’s why the true cost of manual palletizing is much higher than you think—and what to do about it.

Samuel Bouchard
By Samuel Bouchard
on May 15, 2025 in Automation. 2 min read time
The hidden costs of manual palletizing

Musculoskeletal injuries don’t always show up on the production report—but they hit hard where it hurts: your workforce, your...

Samuel Bouchard
By Samuel Bouchard
on May 15, 2025
Read more 2 min read time
Can your business afford to ignore ergonomics?

Let’s get straight to it: ergonomic injuries aren’t just a “safety” problem. They’re a business problem—one that quietly chips...

Samuel Bouchard
By Samuel Bouchard
on Apr 29, 2025
Read more 3 min read time
Out of hands? Out of time? Why automation is no longer optional

Labor shortages aren’t a short-term hiccup—they’re the new normal. If you’re still counting on “things going back to normal,”...

Samuel Bouchard
By Samuel Bouchard
on Apr 17, 2025
Read more 3 min read time
Unlock flexible automation with the Lean Robotics method

Automation doesn’t have to be complex to be powerful. That’s the foundation of Lean Robotics—and the key to a long-term...

Samuel Bouchard
By Samuel Bouchard
on Apr 15, 2025
Read more 3 min read time
Custom vs. pre-engineered solutions: what’s the smarter move for palletizing?

Adding automation to your end-of-line shouldn't feel like launching a rocket. But for many manufacturers, choosing between...

Samuel Bouchard
By Samuel Bouchard
on Apr 08, 2025
Read more 2 min read time
Automation that works: A practical framework for real results

Automation isn’t just a competitive advantage anymore—it’s a necessity. But adopting automation isn’t about chasing trends or...

Samuel Bouchard
By Samuel Bouchard
on Mar 25, 2025
Read more 4 min read time
Why automating palletizing is a strategic imperative

In a fast-paced and highly competitive industrial landscape, manufacturers face increasing pressure to improve efficiency,...

Samuel Bouchard
By Samuel Bouchard
on Mar 18, 2025
Read more 4 min read time
Understanding the palletizing solution landscape

Palletizing isn’t one-size-fits-all. From manual stacking to high-speed robotics, businesses have a range of options to...

Samuel Bouchard
By Samuel Bouchard
on Mar 11, 2025
Read more 5 min read time
Why North American Food Manufacturers Should Invest in Automation Now

The rules of the game are changing for food manufacturers across North America. With shifting trade policies, tariffs on key...

Samuel Bouchard
By Samuel Bouchard
on Mar 05, 2025
Read more 3 min read time

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