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Will it fit? How much will it cost? What’s the ROI?

Linnea Bruce
by Linnea Bruce. Last updated on Jul 24, 2025
Posted on Jul 24, 2025 in
3 min read time

If you're thinking about automating your end-of-line palletizing, you've probably asked yourself some version of these three questions:

  • Will it fit on my floor?
  • How much will it cost me?
  • What return on investment can I expect?

At Robotiq, we hear these questions every day, and for good reason. Automation used to mean lengthy design phases, large footprints, and unpredictable outcomes. But that’s not the case anymore.

Here’s how to get clear answers in just a few minutes.

Will it fit on my floor?

Space is one of the biggest unknowns when it comes to adding automation. Most manufacturers are already working around tight layouts, awkward access points, or legacy equipment.

That’s why Robotiq Palletizing Solutions are designed for real-world production environments. Whether you’re palletizing boxes, trays, or buckets, our standard systems are compact, modular, and easy to configure around existing constraints. 

Robotiq Palletizing Solutions take up the equivalent of a half pallet. You don’t have to guess if it'll fit. Use our Palletizing Fit Tool to quickly assess whether our solution suits your line and see layout options that match your reality.

Deanan-footprint (1)-1
How much does it cost?

When you hear “robotic automation,” you might picture a massive, high-budget project. But that’s not how we do things.

It’s important to understand that the robot arm is just one part of the system. To get real value from your investment, you’ll need a complete setup that includes:

  • End-effector
    This is the tool that handles your product, typically a gripper or vacuum cup. Its design and cost will depend on what you're palletizing and how it needs to be picked and placed.

  • Integration and setup
    Your production line may require modifications to support the new system. That could include conveyor adjustments, air or vacuum supply, or changes to your electrical infrastructure.

  • Software and programming
    Some palletizing systems require custom programming to match your workflow. Others use a user-friendly interface to simplify setup and reduce the need for in-house robotics expertise.

If you're choosing a standardized, turnkey system where all components are pre-integrated and ready to deploy, your upfront costs become more predictable—and your project timeline gets shorter.

With Robotiq, you get a complete palletizing platform, not just a robot. That means lower risk, faster deployment, and better control over your total cost of ownership.

What’s the ROI?

Robotiq customers typically see a full return on their palletizing investment in less than two years, some in even under 12 months. That’s based on two key drivers:

  1. Labor savings
    If you’re running two shifts and spending around $55,000 per operator annually (with benefits), replacing one palletizing position can save over $100,000 per year.

  2. Injury prevention
    Palletizing is repetitive, physically demanding, and high risk for back injuries. Avoiding just one injury can save tens of thousands in direct and indirect costs.

When you combine labor savings, increased throughput, and injury risk reduction, the business case is hard to ignore.

Get the answers in minutes

If you’re still wondering whether palletizing automation is right for you, the best place to start is with data from your own line.

Try our Palletizing Fit Tool to answer your top three questions and much more in a matter of minutes:
Will it fit?
How much will it cost?
What’s the ROI?

You don’t need a project proposal to get started. You just need a few details about your application. We’ll do the rest.

Robotiq Palletizing Fit Tool

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