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Increasing the Robotiq Palletizer's Height

Understanding your options for raising the Robotiq Palletizing Solution safely

In some applications, users need to raise the palletizer's working height to accommodate taller pallets or improve robot reach. This article compares two supported approaches: increasing the pedestal height and using a base sur-elevation. It also covers key considerations for feasibility, safety, and engineering constraints.

Software Compatibility

  • Our software can manage different setup heights using the "Add base height offset" feature in the Palletizer node.
  • This feature virtually increases the robot's base height.
  • Go to to Installation > URCaps > Copilot > Configuration.
    • Users can access it when configuring the Palletizer node.



Validating Reach and Feasibility

  • Use the Advanced Configurator to test reach for taller configurations.
  • Ensure the robot can still reach the first layer after sur-elevation.
  • Example: Configurator Simulation Link



Hardware

Option 1: Using a Higher Pedestal

  • Robotiq currently does not sell custom taller pedestals.
    Reason: The PE20 base would need structural reinforcements (e.g., stronger welds).
  • Engineering such changes requires complex analysis and is not standard.

Option 2: Base Sur-elevation (Recommended)

  • Instead of modifying the pedestal, users can raise the entire palletizer by installing it on structural beams.
  • This approach has been successfully implemented in past customer projects.
  • Example: In a U.S. installation, beams were anchored directly to the floor and the palletizer was mounted on top.
  • The sur-elevation structure is custom-made by the integrator or customer
  • Robotiq can assist with height and SKU validation simulations, but design and fabrication are external.
  • May require adjusting pallet sensors.

Engineering Constraints and Safety Considerations

  • Extending the pole instead of raising the base is not recommended without structural analysis.
  • Engineering feedback: A longer pole imposes higher stress, requiring a reinforced base.
  • Theoretically, reducing speed/acceleration could help, but it complicates safety validation.
  • Raising the base using strong, stable beams simplifies implementation and avoids structural risks.


Raising the palletizer height can be done either via pedestal extension or base sur-elevation. Since Robotiq does not offer custom taller pedestals, the recommended and proven method is to sur-elevate the base using structural beams. Always validate reach using the Configurator and consult Robotiq for support with simulations.

Updated: January 2026